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The MAXIMA 2.0 highlights the latest technology in breast meat deboning. This new Breast Cap Deboner is able to debone up to 3,000 breast caps per hour and produces single fillets. Final product is very well suited for tray-packing, requiring minimum trim as well as displaying perfect presentation. The machine offers a solution for deboning single fillets in an extremely simple and easy way, resulting in the highest possible yield and excellent product presentation. The Foodmate MAXIMA Breast Cap Deboning provides maximum performance, maximum simplicity and maximum flexibility, while requiring minimum floor space, as well as minimum maintenance and operating costs.

Capitalizing on its flexibility, the MAXIMA 2.0 can easily adjust to multiple plants’ set up and configurations requirements. The standard configuration includes a breast deboning unit for single breast fillets, a carcass unloader and an inline deskinning unit. In addition, the machine can be equipped with multiple conveyor belts, as it was designed to accommodate any conveyor belt direction variation.

New equipment is the automatic wishbone remover. The wishbone remover (AWR) automatically harvests the entire wishbone with minimum weight loss. The unit is extremely easy to adjust and maintain.

 

Working method:

  1. Two operators loads the special designed cone manually with breast caps.
  2. When the breast cap is placed on the cone, a special device automatically locks the breast cap

    on to the cone.

  1. This is to ensure a stable position of the breast cap and to avoid the breast cap being

    discharged before deboning.

  1. After locking, the cone turns automatically into position for deskinning.
  2. The breast cap deskinning starts from the tip towards the neck.
  3. After deskinning the cones turns automatically back into position for deboning.
  4. When entering the deboning unit, the breast caps will be automatically deboned. This process

    is fully mechanical.

  1. After deboning the single fillets are automatically discharged.
  2. The remaining carcass will be automatically discharged by a static unloader.
  3. The empty cone turns into the 1st loading position.

 

Standard Configuration:

  • Pre-cutter
  • De-skinner
  • Breast splitter/deboner
  • NEW!!: Automatic wishbone remover
  • Carcass unloader

 

Optional Equipment:

  • Transports conveyor belt for breast caps with spreading unit
  • Transport conveyor belt for waste products, like skins and carcasses
  • Foodmate can supply the entire logistic system for infeed and outfeed
  • Trimming conveyor belt for end product

Key Benefits:

  • Unique compact design
  • Low maintenance and operating cost
  • Frequency converter
  • Exceptional yield results
  • Extremely stable and simple
  • “Slow Run” position for cleaning
  • Safety covers according CE-specifications
  • Emergency stops according CE-specifications

Remarks:

  • The wings should be removed from breast manual or by wingcutter
  • Temperature of the product approx 4 °C
  • Best deboning and yield result, when fresh products stay 1 night in the cooling

 

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The Foodmate FM 7.50 breast cap deboning machine debones up to 3,000 breast caps per hour. The machine produces single, as well as butterfly fillets and features an automatic skinning and blister remover device. The breast cap deboner is easy to operate and can be loaded manually by one to two workers. Its design allows for adding a transport belt under the machine.

The FM 7.50 requires minimal floor space and is easily moved. Constructed with stainless steel and food approved nylons for hygiene, Foodmate has taken the additional steps of equipping the FM 7.50 with stainless steel wash down motors.

 

Key Benefit:

  • Allows for a maximum of 3,000 birds per hour.
  • Stainless steel and food approved nylon constructed breast deboner for whole filets (butterfly)

  or ½  fillets.

  • Raised construction for installation of a belt conveyor underneath the machine.
  • Machine is suitable for breasts with out back bone, with or without skin.
  • Including deskinning unit, blister remover and precut device.

 

Remarks:

  • The wings should be removed from breast manual or by wingcutter
  • Temperature of the product approx 4 °C
  • Best deboning and yield result, when fresh products stay 1 night in the cooling.

 

https://www.youtube.com/watch?list=PLuZN06P3cFFHSuntXNR-0WECNXO5Fa9nX&v=qXTluhSCe8Q

 

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OPTI LTD | Exceptional Yields and Flexibility

 

Whole Leg Deboning and Flexible Dark Meat Deboning Solutions

In the past whole leg, thigh and drumstick deboning, was a labor intensive and inefficient process. It either required a lot of skilled labor or the automation that was available was slow, capital intensive and had a high cost of ownership and low yields due to rework.

Since the market for deboned dark meat is growing fast, there also is a need to be flexible to supply various segments of the market with different boneless dark meat products. To do so, requires flexible automation that does not require change over time or parts. Therefore, Foodmate decided to develop a flexible system that can be used to debone all variations of dark meat such as whole leg meat, thigh meat and drumstick meat.

 

Foodmate OPTI LTD Dark Meat Deboning System

Foodmate’s new OPTI LTD Dark Meat Deboning System is a flexible, total dark meat deboning solution that produces high-yield, superior quality meat efficiently and cost effectively.

Capable of deboning 100 skinless or skin-on anatomical whole legs, thighs and drumsticks per minute, this system is so flexible that no additional parts or changes are required when switching between the various dark meat products.

 

NEW! Automated J-Cutting Station

In addition, the new system now has an added automated J-Cutting Station, which makes a

pre-cut along the drumstick bone, knee joint and thigh bone.

 

Key Benefits:

  • Excellent yields
  • Low cost of ownership
  • High output per operator
  • Optional Knee-Cap Remover
  • Designed to debone any size bird
  • Optional Automated J-Cutting Station
  • Minimal bone content - less trimming required
  • Capable of meeting all boneless leg meat specifications
  • Debones 100 whole legs, thighs or drumsticks per minute
  • Simple all-mechanical design, user friendly and easy to maintain
  • Can process left, right or both legs depending on chosen configuration

 

 

https://www.youtube.com/watch?list=PLuZN06P3cFFHSuntXNR-0WECNXO5Fa9nX&v=AgH-hulf2YU

 

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The Foodmate OPTI Thigh Deboner was developed to bring solutions to common problems found in both manual and automated thigh deboning operations. The machine’s unique concept and design produces high quality meat and yield with only a few trim and inspectors required. The innovative scraper design and tendon cutting system gives the meat a hand-cut appearance and does not shatter the bones. Unlike other automated thigh deboners, the OPTI Thigh Deboner eliminates the need for rubber discs to clean the bone, which significantly reduces operating costs and manual production interaction for producing a quality product.

 

Opti Thigh Deboner Options:

- Inline  thigh skinning unit

- Product Conveyors

- NEW: Kneecap Remover

 

Key Benefits:

  • Allows for a maximum of 80-100 thighs per minute
  • Improves yield
  • Allows for easy loading and operating
  • Eliminates bone shattering or fragmenting
  • Provides hand-cut meat appearance
  • Reduces trimming and inspection time
  • Increases output per person
  • Reduces labor with the all mechanical design
  • Reduces operating and maintenance costs

 

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The Foodmate Food Service Cut-Up System is designed to meet all 8-piece, 9-piece and dark meat cut-up requirements.

 

A typical 8- and 9-piece machine consists of a tail cutter, foodservice wing cutter, inline fat puller, pre-cut and or keel cut. For a 9-piece cut, it includes the lengthwise halving machine, thigh popper, foodservice halving machine, food service thigh/drum cutter and static un-loader.

All pieces can be collected in a synchronized conveyor with pockets.

The Foodmate Food Service Cut-Up System is supplied with auto correcting magnetic cut-up shackles which significantly reduces the opportunity for shackles to be turned in the wrong direction when entering the cutting modules.

 

The unique turn point and side plate configuration makes the machine easy to clean and flexible for future line modifications. The stand-alone machine requires minimum installation time because all of the single point connections are integrated into the machine.

 

Includes the Following Machines:

  • Tail Cutter
  • Wing Stretcher
  • Wing Cutter AFS
  • Fat Puller/Pre-Cutter/Keelbone Cutter
  • Lengthwise Halving Machine
  • Halving Machine 2
  • Thigh/Drumstick Cutter
  • Flexible Unloader
  • Control Box

 

Key Benefit:

  • Allows for a maximum of 6,000 birds per hour.

 

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