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DOSOMAT 10

Round-table machine with

2-8 lanes 

 

Capacity:

up to approx. 16.000 cups / hour

Standard dimensions without

electrical control cabinet:

1.850 mm x 1.850 mm

 

DOSOMAT 12

High-performance round-table

machine for 2-12 lanes

 

Capacity:

up to approx. 20.000 cups / hour

Standard dimensions without

electrical control cabinet:

2.100 mm x 2.100 mm

 

DOSOMAT 16

for filling of cups and buckets.

With integrated sterilization of

cups/ buckets and lids.

 

Capacity:

up to approx. 20.000 cups / hour

Standard dimensions without

electrical control cabinet:

2.700 mm x 2.700 mm

The following products can e.g. be filled: Dairy products like stirred and fruit yoghurt, yoghurt with muesli, cream, curd cheese, processed cheese; nearly all kinds of delicatessen and salads; soup and sauce pastes; dressing and sauces; mayonnaise; mustard; butter and margarine; spreads, honey, marmalade and jam; paté; petfood; beauty creams; powders and gelees.

 

Dosing systems:

    Piston dosing

    Inductive flow measurement

    Weighing dosing systems, e.g. multihead weighers (for filling of fruit and meat pieces; powder, ...)

    Pocket fillers (for muesli, chunks, ...)

    Auger fillers

    Robot systems (Pick-and-Place of technical articles)

 

For every product, we offer special dosing valves (e.g. rotary cutter filling valves for fibrous petfood, or piston dosing systems for very liquid products). Nearly all dosing systems can be executed with CIP / SIP.

 

 

For the different variations with:

    Servo drives, type ELAU PacDrive

    pneumatic drives

    mechanic drives

    frequency controlled motors

    combinations of the above variations

Packaging material:

On our DOSOMAT Filling and Closing Machines, nearly all packaging materials can be run - we are able to run cups, tins and buckets, as well as closures made of carton, plastics, coex-material, aluminum, sheet steel or glass.

Discharge of closed cups:

Lifting of the cups out of the cup cells and push on a conveyor belt.

Or forwarding of cups in a separate or integrated WALDNER End of Line Packaging Machine.

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DOSOMAT 20.2 Pouch

To fill liquid and chunky products in prefabricated pouches. Closure via ultrasonic sealing and additional hot sealing.

With multihead weigher on top for chunky products.

 

DOSOMAT Pouch

Inline and rotary machines to fill liquid and chunky products in prefabricated pouches. Closure by heat sealing and/or ultrasonic sealing. Additional cosmetic seam possible.

 

Distinctive features of these machines:

Comfortable operating of the machine due to revolutionary design.

A special focus should be placed on the automatic adjustment for different pouch-dimensions. Furhter highlights of our pouch-machines are:

 

     High capacity on a minimum of space.

    Ultrasonic-sealing in latest technology with additional hot sealing. With this, best conditions for an absolute tight closure, especially for retortable pouches.

    Less movable parts, with this longer lifetime, less spare parts and less service necessary.

    If desired, 100 % inline-inspektion of seal integrity via „high voltage inspection“system.

    Easy to clean by means of open and clear machine structure.

    Over 60 years of experience make WALDNER strong in the field of filling machines.

    DOSOMAT Pouch = A step ahead by means of intelligent technology.

DOSOMAT 20.2 Pouch

To fill liquid and chunky products in prefabricated pouches. Closure via ultrasonic sealing and additional hot sealing.

With multihead weigher on top for chunky products.

 

DOSOMAT Pouch

Inline and rotary machines to fill liquid and chunky products in prefabricated pouches. Closure by heat sealing and/or ultrasonic sealing. Additional cosmetic seam possible.

 

Distinctive features of these machines:

Comfortable operating of the machine due to revolutionary design.

A special focus should be placed on the automatic adjustment for different pouch-dimensions. Furhter highlights of our pouch-machines are:

 

     High capacity on a minimum of space.

    Ultrasonic-sealing in latest technology with additional hot sealing. With this, best conditions for an absolute tight closure, especially for retortable pouches.

    Less movable parts, with this longer lifetime, less spare parts and less service necessary.

    If desired, 100 % inline-inspektion of seal integrity via „high voltage inspection“system.

    Easy to clean by means of open and clear machine structure.

    Over 60 years of experience make WALDNER strong in the field of filling machines.

    DOSOMAT Pouch = A step ahead by means of intelligent technology.

 

 

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with sealing from rollstock, cup evacuation and gas flushing with residual oxygen content of ≤ 0,3 %.

 

Waldner DOSOMAT machines are the market leaders in the innovative filling and packing of Paté, meat-spread, liver sausage etc. into plastic cups with re-closable lids. Engineering, construction and service of the machines are given special attention by WALDNER. Due to perfect quality assurance systems can be traced back and hence the highest quality level becomes a standard feature.

 

Sealing unit from rollstock

With integrated sealing-/ cutting unit for sealing and cutting the film simultaneously, including rewinding of skeletal waste. A servo driven sealing station is included. A special sealing head material with similar properties to that of the conductivity of copper and resilience of stainless steel is used in order to achieve minimum temperature fluctuations and a balanced temperature level plus long life.

 

Cup setter with control unit

The cups are destacked from the magazine by a mechanically driven scroll system which guarantees perfect destacking with a minium of faults. The cups are stabilised and drawn into the cup slat with vacuum assistance. Automatic cup check: on missing cup, the machine stops and displays a fault message.

 

Fields of application are: Paté, Luncheon Meat

The product is conveyed to the dosing unit by vacuum filler including compensation cylinder and filled into the cups through a proven piston dosing system, which includes a specially designed rotary cutter. In order to obtain a minimum content of residual oxygen it is possible to equip the machine with a closed chamber for evacuating the cup head space and for a subsequent flush of protective gas.

 

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Capacity: 34.000 cups/hour

Machine with carton erector and case packer. Depending on the packaging scheme, the integrated case packer picks the cups out of the cell chain and places them in the ready carton case.

Fields of applicatio: dairy products

For the DOSOMAT 20AS machine the cups and lids are sterilized with the most advanced technology. The subsequent stations are covered, hermetically sealed and flushed with sterile air to avoid any recontamination of the packaging.

Cup sterilisation

The sterilising agent hydrogen peroxide H202 is sprayed through specially manufactured nozzles. The atomised cleaning agent is mixed with a flow of hot sterile air and blown into the cups via delivery nozzles. This process ensures good spraying of the cups without forming drops, while an optimal reactive temperature is reached. The cups are dried with hot sterile air on the following machine stations. The air loaded with H202 is discharged externally and safely away from the building. All cleaning media are completely prepared in a separate module. Exact control and dosing of all components guarantee optimal degermination rates, while the machine surroundings will be largely free of contamination through the sterilising agents.

 

Lid sterilisation

The aluminium film lids are taken from the lid magazine, sterilised with H2O2 and hot sterile air or with high dosis of UVC radiation and placed on the filled cups. For this sterilisation non-ozonic projectors are used. A sophisticated aeration system using sterile air allows the use of even plastic film lids on the machine. Optionally, infrared or H202 systems are available for sterilisation. The subsequent stations of DOSOMAT 20 Inline are covered, hermetically sealed and flushed with sterile air so as to avoid any recontamination of the lids.

CIP cleaning / SIP sterilisation

Execution:

This version includes a closed hopper with spray ball and electric level control. The entire dosing unit can be cleaned in place without dismantling. To initiate the cleanining procedure, the circuit is closed by means of an automatic locking cleaning adapter. All components and seals meet the requirements for food products and can be adjusted to the specific requirements at the customer's location (3A, EHEDG). The WALDNER standard which applies to all CIP/SIP relevant parts avoids dead legs and other points of contamination. The sterilisation procedure of the dosing unit is controlled through safety checks (time and temperature). This means that the dosing unit is only returned to production, when cleaning and sterilisation is successfully achieved.

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DOSOMAT 20.6 AS with laminar-airflow-cabin

To fill and pack cream cheese or similar dairy products

Capacity: up to 22.000 cups/hour

The integrated case packer of the DOSOMAT 20 inline assembles, according to the packaging arrangement, the cups from the slat conveyor and places them into the pre-made carton or tray.

Fully automatic cup filling and closing machine for filling a variety of different products into pre-made cups, which may be of plastics, aluminium, carton, coex, tin or glass. The filling range extends from liquids to high viscosity, powdery products or products with particulates. Also cosmetic and technical products are packed into pre-made cups. The closure of the cups is effected by pre-made aluminium foils, snap-on-lids or by sealing a plastic or aluminium film from rollstock with integrated cutting unit. The DOSOMAT Inline machines cover an output range between 4.000 – 100.000 packs per hour. DOSOMAT 20.10 AS incl. sterilisation of packaging material Capacity: 25.000 cups/hour The integrated case packer of the DOSOMAT 20 inline assembles, according to the packaging arrangement, the cups from the slat conveyor and places them into the pre-made carton or tray.

 

Machine design

The basic frame of the machine is of a modular construction. The frame houses the driving groups and the gear box which are easily accessible. All product leading parts are made of stainless steel or plastics suitable for food.

 

Dosing systems

    Piston dosing systems

    Inductive flow measuring

    Mass flow measuring

    Weighing dosing systems (e.g. for fruit or meat pieces, powders etc.)

    Pocket fillers (muesli, chunks)

    Auger fillers

    Robotic systems / pick-and-place of technical articles, etc.

The appropriate dosing method is available for any product.

 

 

 

 

Drive versions

    Servo motor via ELAU

    PacDrive

    Frequency-controlled motors

    Mechanical drive

    Pneumatic drive

    Or combinations of these features

The drive train is by servo motor or by frecquency-controlled motor-gear-combinations. For the main drive the hightest priority is given to smooth acceleration and deceleration for any product.

 

Closing Systems

    Heatsealing

    Special heatsealing for aluminium cups (sterilisable)

    Paper insert

    Hot-melt

    Snap-on-lidding, with or without tamper-proof closure

    Ultrasonic sealing

    Inductive sealing

    Sealing from rollstock and lid-cutting

    Sealing from rollstock with integrated lid cutting

 

 

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